The new REVO-PB power optimisation controller, the latest innovation from CD Automation, gives you 3 independent one phase controllers in a single package allowing you to optimise your electrical heating system & reduce your energy costs.

  • Reduces peaks in electricity supply & noise in your system
  • Optimisation algorithm keeps power demand constant
  • Process data available 24/7 via popular fieldbus systems
  • 3 independent power controllers in one compact package

REVO-PB gives you 3x independent single phase power controllers in one package with the ability to utilise optimisation software to reduce your ongoing electricity supply costs.

Designed specifically for multi-zone industrial applications, the REVO-PB Power Optimisation Controller will also extend the useful life of components such as power units and cabling. It achieves this by avoiding electronic component stress as a direct result of the balanced load and decreased waveform distortion that results in a power factor close to 1.

Figure 1 – REVO PB decreasing waveform distortion

Benefits

  • Cost of energy used is drastically reduced automatically with the use of the Power Optimisation Algorithm
  • Results show a power factor near to 1 (the perfect situation), low waveform distortion & decreased harmonic component.
  • Eliminates unregulated power peaks keeping you within your energy supply contract.
  • Connect seamlessly with your management software 24/7 with the most popular Fieldbus systems.
  • Connect multiple units for balanced control of all three phases.
  • Easily configure and setup the unit with free simple and intuitive software.
  • Ready for Industry 4.0

Features

  • Designed for normal and short-wave infrared load types.
  • Available in single (phase to phase or phase to neutral) configurations.
  • Firing modes include Half Cycle and Single Cycle.
  • Control through RS485 RTU communications (or fieldbus systems).
  • Available in 4 current sizes 35A, 50A 75A & 90A and 2 voltage sizes, up to 480V and up to 600Vac.
  • Plug and play PC configuration software
  • Real character organic LED display intuitively provides setup and process data

REVO PB Power Network with 3 channels

A basic system consists of a single three-channel module, each having the same single-phase connection. Using at least three REVO PB modules for a total of 9 power channels you can balance all three phases. For example: 3x Phase R to Phase S Channels; 3x Phase S to Phase T channels and 3x Phase R to Phase T channels.

At every channel/zone point you can connect a single-phase load with a maximum 35A / 50A / 75A / 90A with a connection Phase to Phase or Phase to Neutral.

Figure 2 – Multi-zone REVO-PB example using 3 units totalling 9 channels

Ready for Industry 4.0

We choice Modbus RTU as the standard communication protocol on our units due to the great ease of interfacing with other industrial equipment such as HMI operator panels, PLCs, industrial PC’s, and other units present on the system as in most cases are already equipped with this communication standard.

Using the TU-RS termination unit you can connect the REVO PB with some of the most common field bus systems including PROFINET, PROFIBUS DP, EtherNet IP & # x2122 and Modbus TCP.

Each unit is supplied as an easy to install plug and play device, helping you get up and running as quickly as possible.

Figure 3 – TU-RS termination unit allows connection to common fieldbus systems

Optimisation of Energy

Poor management and the addition of unsynchronised loads can lead to an increase in the generated harmonic component (THD). This effect increases losses, generates noise and can generate overheating of power cables.

Even by using Zero Cross firing and a non-continuous operation, the harmonic components can reach critical levels.

Thanks to its control strategy and the management & distribution of power throughout the multi-zone loads, REVO PB keeps the Power Factor value close to 1 (a near perfect value).

A high-Power Factor, a low waveform distortion and a decrease in harmonic components, will lead to a reduction in the cost of energy used.

Would you like to know more?

Speak to one of our friendly sales team on 01323 811100, who will talk you through the options and hopefully find a perfect solution to your needs.

Alternatively email your requirement to sales@cdautomation.co.uk for a fast and comprehensive quotation.

CD Automation UK Ltd
Unit 9 Harvington Business Park
Brampton Road
Eastbourne, East Sussex, BN22 9BN
https://cdautomation.co.uk/thyristor-power-controllers/

The Company

CD Automation’s range of thyristor power controllers, and a partner program of supporting products that includes temperature controllers, power line filters and network meters, provides a complete solution to the thermal processing industry, delivering both exact heat regulation and accurate temperature and power reporting.

The REVO family of SCR power controllers meet the toughest design challenges and provide efficient, reliable and precise control of electrical heating, which is essential in quality industrial thermal processes including infrared drying, glass manufacturing, industrial furnaces, heat treatment, melting, drying and forming.
Our range of SCR power controllers offer unrivalled flexibility and performance, can help to improve product uniformity and quality, optimizes energy consumption, minimizes waste and probably, most importantly, machine breakdown.

Our products can be used as stand-alone units, connected to a bus system or used in combination with all PLCs, or computer systems.

Talk to our friendly support team today, we’d love to try and help improve your process, telephone 01323 811100 or email us here.