Optimization and Efficient Validation for the Life-Science Industry.
Linking business and production with live, real-time and accurate results, benefits decision making with empirical data. Closed loop application of initiatives which enhance Quality, Performance and Energy consumption.
Cross-System reporting visualizes your enterprise, enabling you to see and grab the optimization opportunities. Lift machines into processes, with process wide analysis, audit-trail, and alarm management. See where you can really make a difference with zenon Pharma Edition, the HMI/SCADA solution from COPA-DATA.
Operational Excellence – step by step
Obtain data from shop floor systems. Access relevant data to get KPI‘s like OEE at the machine or production line level. Integrate reporting and receive focused information for Quality, Engineering and Operations. Automate archiving and perform analysis on quality and processes.
zenon Pharma Edition
Easy engineering facilitates GMP projects in the Life-Science industries. Built on the integrated platform of zenon to streamline validation, reduce risk and increase quality.
Product and patient safety are core qualities we protect through integrated functionality. Audit-trail, Alarm management, Archive, User Administration, Security, Redundancy, Reporting and ISA-88 compliant Batch Control.
Integral functionality and native communication to systems and devices makes any project Part 11 compliant. Redundant systems guarantee consistent performance.
Parameterization means system validation is as efficient as possible, enabling efficient Engineering development through a suite of advanced control.
International Regulations
- FDA 21 CFR Part 11 Compliance
- Parameterization in place of programming, GAMP S/W cat. 4
- Integral functionality
- Out-Of-The-Box GMP automation
Implementation Scope from Sensor to ERP
- Strong Communication platform
- One solution from processing to packaging
- Bring Systems together
- Native communication drivers
- Certified SAP ERP interface
Track Record
In recent installations we have managed to help our customers achieve great improvements on performance. Examples include:
- OEE improvement by 17% within six months
- Energy consumption reduction of 6% within 8 weeks
- Reduction of validation effort to benchmark systems to 27%
References
A short excerpt of companies who have already improved their processes with zenon successfully:
- Baxter
- Fresenius Kabi
- Lifescan
- Roche
In addition many machines come already equipped with zenon pre-installed. E.g. from Bausch + Ströbel, Bosch Packaging Systems AG, Harro Höfliger, Romaco and many others.
The HMI/SCADA software ‘zenon’ is an intelligent and safe platform for consistent process and information!
Michael Pratz, Head of Automation & Validation – Bausch+Ströbel
Fast Facts
- Obtain data from shop floor systems
- Calculate and display KPIs like OEE
- Holistic view for entire equipment
- Non-intrusive installation with low validation impact
More information at: www.copadata.com/pharmaceutical
Martyn Williams, Managing Director of COPA-DATA UK Ltd., Tel.: 01925 207007, Martyn.Williams@copadata.co.uk
